Motorcycle Clear Windshield Injection Mold

Core Advantages

• OpticalGrade Mirror Polishing Technology: The mold cavity employs special grinding processes with surface roughness controlled to the nanometer level.
• Molded products achieve high-gloss transparency directly without postpolishing, reducing secondary processing costs.
• Internal Stress Control Solution: Through mold flow analysis to optimize gate locations and cooling channel layouts, combined with a flexible ejection mechanism design, the residual stress of PC parts during molding is effectively reduced, preventing cracking after installation.
• Corrosion-Resistant Steel Selection: Targeting the processing characteristics of PC materials, mold forming components use corrosion-resistant steel to resist the erosion of high-temperature melt on the mold surface, extending the mold's optical quality retention period during mass production.
• FullProcess Delivery Capability: Beyond mold manufacturing, we provide PC injection production, coordination for hard coating treatments, and component assembly services, supporting complete supply chain needs from drawing to finished product.

Product Features

• High Light Transmittance & Clarity: Injection parts meet ISO or ASTM optical standards for light transmittance, ensuring clear riding vision without optical distortion.
• Impact Resistance: The mold design is compatible with highimpact PC materials. Molded parts comply with relevant motorcycle safety glass standards, possessing good impact resistance.
• Surface Hardness Adaptation: The injection part substrate meets hardness standards. The mold process provides a good adhesion basis for subsequent surface UV hard coatings, enhancing scratch resistance.
• Dimensional Stability: The mold structure is robust. The produced windshield curvature is precise, fitting tightly with vehicle mounting holes without shaking or abnormal noise.
  

Application Scenarios

• Two-Wheeled Motorcycle Manufacturing: Suitable for producing front windshield transparent parts for street bikes, cruisers, and scooters.
• All-Terrain Vehicles (ATV/UTV): Used for windshield mold development for off-road models, meeting durability requirements in harsh environments.
• Electric Motorcycles & Scooters: Adapting to mold requirements for high transparency and streamlined designs in new energy models.
• Modification Parts Market: Providing customized mold development and injection part supply for windshield modification brands.

FAQs and Solutions

Q1: Silver streaks or bubbles appear on the surface of PC windshield injection parts, affecting transparency. How is this resolved?
Solution: This phenomenon is usually caused by insufficient material drying or poor mold venting. In the mold design phase, we add sufficient venting slots and cold slug wells to guide gases and cold material out. On the process side, we assist customers in establishing strict PC material predrying specifications to ensure moisture content is below 0.02%, thereby eliminating silver streaks and ensuring the product is pure and transparent.

Q2: Large-sized windshields are prone to warping and deformation, leading to installation difficulties. What is the cause?
Solution: Deformation mainly stems from uneven cooling or excessive internal stress. The mold adopts conformal cooling channel designs to ensure minimal temperature difference across the cavity. Additionally, a multipoint balanced ejection system is used, and reverse compensation is applied during mold design based on material shrinkage rates, ensuring the flatness of molded parts meets assembly tolerances after natural cooling.

Q3: How is the mold life and maintenance standard ensured for molds exported to Europe?
Solution: Leveraging 15 years of mold export experience, our mold designs strictly follow DIN standards. Mold wear parts (such as ejector pins, guide pillars) use DME or HASCO international standard parts, allowing customers to purchase replacements locally with ease. We provide detailed mold maintenance manuals and spare parts lists with the mold, lowering the maintenance technical barrier for overseas clients.

Q: 10. If I want to develop a product containing injection-molded parts, what kind of assistance can you provide?

We can provide full support ranging from product development review and structural design, to mold manufacturing, volume injection molding, printing, and assembly. We can collaborate with customers in the early stages of product development to optimize designs for cost reduction and improved manufacturability.

Q: 9.What is the company's quality policy?

The company always adheres to the quality policy of "Precision, High Efficiency, Forging Quality," and is committed to providing customers with high-quality services through advanced technology and an excellent management team.

Q: 8.What are your competitive advantages compared to other mold enterprises?

Our advantages lie in the combination of Singapore's precision mold technology, advanced production equipment (extensive imported CNC and injection molding machines), a comprehensive one-stop production process (from design to assembly), and a strict quality management system certified by IATF 16949.

Q: 7.Who are your main customers, and to which regions are the products exported?

We have established good cooperative relations with well-known companies, including UK's Land Rover and Triumph Motorcycles, domestic SAIC, Changan, ABB charging stations, and Japan's Tiger Corporation. Our products are exported to countries such as Japan, Europe, and the United States.

Q: 5. What quality system certifications has the company obtained?

The company has passed the IATF 16949 quality system certification, ensuring our product quality in the automotive and industrial sectors meets international standards.

Q: 6.In which fields are the company's products mainly applied?

Our products are widely used, mainly in areas such as automotive interiors, new energy charging piles, and household appliances.

Q: 4.What main production equipment does the company have?

We possess several imported precision machining facilities, including well-known foreign brand precision machines such as CNC machine tools, EDM spark machines, and slow-moving wire cutting machines. We also have a number of high-performance injection molding production equipment from Japan and Germany.

Q: 3.Where is the company currently located, and what is the scale of the factory?

The company relocated to Guigu Park, Jiashan County, Zhejiang Province in 2016. Currently, the plant covers an area of 7,000 square meters, with a usable area of 14,000 square meters, and employs about 100 people.