Motorcycle Dash Panel Injection Mold

Core Advantages

• OpticalGrade Mold Manufacturing: For instrument lens components, the mold steel uses high-purity mirror steel. Through ultraprecision grinding and polishing processes, the surface roughness of the molded part meets optical standards, ensuring clear transparency without impurities.
• Complex Structure Molding Capability: Instrument housings often feature mounting snapfits, pillars, and PCB fixing slots. The mold uses high-precision sliders and lifter mechanisms to ensure smooth demolding of undercuts and precise snap-fit dimensions for easy assembly.
• Diverse Surface Treatment Processes: Supports various surface treatment technologies such as mold texture etching, matte sandblasting, and local polishing. This results in injection parts with clear textures and fine touch, aligning with motorcycle design trends.
• OneStop Component Delivery: Beyond mold manufacturing, we possess plastic welding and assembly capabilities. We can complete ultrasonic welding of dashboard upper and lower housings and waterproof sealing assembly, reducing supply chain management costs for customers.

Product Features

• Weather Resistance & Impact Resistance: Utilizing engineering plastic formulas suitable for outdoor environments, the injection parts are resistant to fading and brittleness under long-term UV exposure and can withstand vibration and gravel impact during motorcycle operation.
• Sealing Protection Performance: The mold structure design considers waterproofing needs. The mating surfaces of the injection parts have high precision, and combined with subsequent welding processes, can achieve IP65 or higher waterproof and dustproof ratings.
• Dimensional Stability: The mold cooling channels are scientifically laid out to effectively control injection molding shrinkage, ensuring product dimensional consistency in mass production and preventing deformation warpage.
• Aesthetic Consistency: Mold cavities undergo special surface treatments, ensuring injection parts are free of flash and sink marks, guaranteeing uniform appearance after painting or plating.

Application Scenarios

• TwoWheeled Motorcycles: Suitable for instrument cluster housings, transparent lenses, and internal brackets of various street bikes, sportbikes, and cruisers.
• All-Terrain Vehicles (ATV/UTV): Used for mold manufacturing of instrument panels and protective housings for off-road vehicle models, meeting high-intensity usage environments.
• Electric Motorcycles & Scooters: Adaptable to digital instrument display housings and decorative frames for new energy twowheelers.
• Motorcycle Modification Parts Market: Providing customized mold development and production services for modification brands' instrument housings.

FAQs and Solutions

Q1: How do you resolve bubbles or a foggy appearance in the motorcycle instrument lens (transparent part) injection molding?
Solution: This is usually caused by poor mold venting or insufficient material drying. In the mold design phase, we add overflow wells and vent pins and optimize venting gaps at the parting line. We also guide customers in optimizing back pressure and drying time in the injection process to ensure dense melt filling and improve transparency.

Q2: What causes poor adhesion or paint peeling on the housing surface during subsequent painting or plating?
Solution: This is often related to residual release agent on the injection part surface or the surface finish of the mold steel. We optimize the draft angle design to reduce demolding resistance and avoid using release agents in production whenever possible. Furthermore, the mold cavity surface is maintained to a high finish, resulting in a dense plastic substrate surface molecular arrangement, which is beneficial for subsequent coating adhesion.

Q3: How is the lifespan and maintenance convenience of molds ensured for molds exported to Europe?
Solution: Leveraging 15 years of export experience, our mold designs fully comply with DIN standards. The hot runner systems use branded components (e.g., Hasco, DME), and we provide detailed mold maintenance manuals and spare parts lists. Key wear components use standardized designs, making it easy for customers to purchase and replace parts locally, ensuring long-term stable operation of the mold.

Q: 10. If I want to develop a product containing injection-molded parts, what kind of assistance can you provide?

We can provide full support ranging from product development review and structural design, to mold manufacturing, volume injection molding, printing, and assembly. We can collaborate with customers in the early stages of product development to optimize designs for cost reduction and improved manufacturability.

Q: 9.What is the company's quality policy?

The company always adheres to the quality policy of "Precision, High Efficiency, Forging Quality," and is committed to providing customers with high-quality services through advanced technology and an excellent management team.

Q: 8.What are your competitive advantages compared to other mold enterprises?

Our advantages lie in the combination of Singapore's precision mold technology, advanced production equipment (extensive imported CNC and injection molding machines), a comprehensive one-stop production process (from design to assembly), and a strict quality management system certified by IATF 16949.

Q: 7.Who are your main customers, and to which regions are the products exported?

We have established good cooperative relations with well-known companies, including UK's Land Rover and Triumph Motorcycles, domestic SAIC, Changan, ABB charging stations, and Japan's Tiger Corporation. Our products are exported to countries such as Japan, Europe, and the United States.

Q: 5. What quality system certifications has the company obtained?

The company has passed the IATF 16949 quality system certification, ensuring our product quality in the automotive and industrial sectors meets international standards.

Q: 6.In which fields are the company's products mainly applied?

Our products are widely used, mainly in areas such as automotive interiors, new energy charging piles, and household appliances.

Q: 4.What main production equipment does the company have?

We possess several imported precision machining facilities, including well-known foreign brand precision machines such as CNC machine tools, EDM spark machines, and slow-moving wire cutting machines. We also have a number of high-performance injection molding production equipment from Japan and Germany.

Q: 3.Where is the company currently located, and what is the scale of the factory?

The company relocated to Guigu Park, Jiashan County, Zhejiang Province in 2016. Currently, the plant covers an area of 7,000 square meters, with a usable area of 14,000 square meters, and employs about 100 people.