Plastic Multi-Tube Connector Injection Mold Parts

Core Advantages

• Complex CorePulling Technology: Addressing the multidirectional hole structure of manifold fittings, the mold utilizes linked sliders or cylinderdriven angle lifters to achieve synchronized multidirectional demolding, guaranteeing the dimensional accuracy of threads and connection ports.
• Flow Channel Optimization: Gate locations are optimized through mold flow analysis to prevent weld lines from being located at critical stress points, enhancing the pressure resistance and impact strength of the connector.
• Air Tightness Assurance: The machining precision of molding components reaches the micron level, ensuring the injection part's sealing groove fits tightly with Orings. Products pass airtightness testing, preventing fluid leakage.
• Export Standard Manufacturing: Leveraging 15 years of export experience, mold components use international standard brands like DME and HASCO, offering easy maintenance and compliance with major global industrial standards.

Product Features

• Pressure & Temperature Resistance: Adapted for engineering plastic materials, injection parts maintain structural stability in hightemperature and highpressure environments without deformation or bursting.
• Chemical Stability: Materials feature resistance to acid, alkali, and oil corrosion, adapting to complex industrial fluid environments.
• Easy Installation: Interface dimensions comply with ISO or DIN standards, supporting various connection methods such as pushtoconnect, threaded, or bonding, with strong interchangeability.
• Molding Quality: Product surfaces are free of flash and sink marks. Runner residue is precisely controlled, reducing postprocessing steps.

Application Scenarios

• Automotive Fluid Systems: Used for multiport connections in automotive cooling water pipes, fuel lines, and brake air circuits.
• Industrial Pneumatic & Hydraulic: Suitable for air pipe connection and distribution control of cylinders and solenoid valves in automation equipment.
• Water Treatment Equipment: Used for pipeline transition nodes in water purifiers, pipeline pumps, and irrigation systems.
• Medical Equipment: Used for multichannel connection components in medical infusion lines and analytical instrument flow systems.

FAQs and Solutions

Q1: The multiport connector cracks or deforms under pressure. What is the cause?
Solution: This is usually caused by insufficient weld line strength or uneven material shrinkage. During the mold design phase, we optimize the melt flow path through mold flow analysis to move weld lines to non-stress areas. Simultaneously, we optimize the cooling system to eliminate internal stress at the junction of thick and thin walls, improving the product's overall pressure resistance.

Q2: The connector thread port has a large fit gap, leading to water or air leakage after installation. How is this resolved?
Solution: Thread precision directly determines sealing. We use high-precision EDM for forming threads and perform strict dimensional inspections and trial assembly. For materials with different shrinkage rates, we precisely set shrinkage compensation parameters to ensure the injection molded thread screws tightly with standard pipe fittings.

Q3: The mold slider mechanism wears out during long-term production, causing flash on products. How should it be maintained?
Solution: Mold sliders are made of wear-resistant steel and surface quenched. The design uses standard slider components, and replaceable inserts are designed for wear-prone areas. We provide detailed maintenance manuals and spare parts lists with the mold. Customers can regularly check the fit between the locking wedge and slider according to the guide, adjusting or replacing parts in time to extend mold life.

Q: 10. If I want to develop a product containing injection-molded parts, what kind of assistance can you provide?

We can provide full support ranging from product development review and structural design, to mold manufacturing, volume injection molding, printing, and assembly. We can collaborate with customers in the early stages of product development to optimize designs for cost reduction and improved manufacturability.

Q: 9.What is the company's quality policy?

The company always adheres to the quality policy of "Precision, High Efficiency, Forging Quality," and is committed to providing customers with high-quality services through advanced technology and an excellent management team.

Q: 8.What are your competitive advantages compared to other mold enterprises?

Our advantages lie in the combination of Singapore's precision mold technology, advanced production equipment (extensive imported CNC and injection molding machines), a comprehensive one-stop production process (from design to assembly), and a strict quality management system certified by IATF 16949.

Q: 7.Who are your main customers, and to which regions are the products exported?

We have established good cooperative relations with well-known companies, including UK's Land Rover and Triumph Motorcycles, domestic SAIC, Changan, ABB charging stations, and Japan's Tiger Corporation. Our products are exported to countries such as Japan, Europe, and the United States.

Q: 5. What quality system certifications has the company obtained?

The company has passed the IATF 16949 quality system certification, ensuring our product quality in the automotive and industrial sectors meets international standards.

Q: 6.In which fields are the company's products mainly applied?

Our products are widely used, mainly in areas such as automotive interiors, new energy charging piles, and household appliances.

Q: 4.What main production equipment does the company have?

We possess several imported precision machining facilities, including well-known foreign brand precision machines such as CNC machine tools, EDM spark machines, and slow-moving wire cutting machines. We also have a number of high-performance injection molding production equipment from Japan and Germany.

Q: 3.Where is the company currently located, and what is the scale of the factory?

The company relocated to Guigu Park, Jiashan County, Zhejiang Province in 2016. Currently, the plant covers an area of 7,000 square meters, with a usable area of 14,000 square meters, and employs about 100 people.