Instrument Panel Frame Injection Mold

Core Strengths

• Global Standard Compatibility: Mold designs comply with international standards such as DME, HASCO, or MISUMI, adaptable to diverse regional injection molding equipment.
• Integrated Supply Chain: Comprehensive services from mold R&D and injection molding to secondary welding and assembly, reducing timetomarket.
• 15 Years of Export Experience: Indepth knowledge of quality management systems and technical specifications for European and Asian OEMs and Tier 1 suppliers.
• DataDriven Quoting: Seamless integration with mainstream CAD/CAM software for accurate engineering evaluations based on 3D models.

Technical Features

• Material Versatility: Supports PC, ABS, or PC/ABS alloys, including glassfiber reinforced materials for enhanced thermal deformation resistance.
• Optical Shielding: Precision mold surface treatment and wallthickness control prevent light leakage, ensuring the optical path aligns with design specifications.
• Dimensional Accuracy: Critical assembly tolerances are maintained within $\pm0.05\text{mm}$ to ensure precise fit with PCB boards and instrument clusters.
• Mold Longevity: Utilizes premium mold steels (e.g., H13 or S136), achieving a production lifespan of 500,000 to 1,000,000 cycles after heat treatment.

Application Areas

• Backlight indicator frames for automotive combination instruments.
• Light guide brackets and fixtures for center console ambient lighting.
• Interior button backlighting components and display module bezels.

Technical Notes & FAQ

Residual Stress Management: Given the complex geometry of light frames, we optimize gate positioning and cooling systems to minimize internal stress and warping risks.

Clearance Design: During the initial Design for Manufacturing (DFM) review, we focus on electronic component clearance to ensure no interference with internal circuitry after assembly.

Welding Strength: For frames requiring secondary assembly, we incorporate standardized ultrasonic welding ribs during the mold design phase to guarantee structural integrity.

Q: 10. If I want to develop a product containing injection-molded parts, what kind of assistance can you provide?

We can provide full support ranging from product development review and structural design, to mold manufacturing, volume injection molding, printing, and assembly. We can collaborate with customers in the early stages of product development to optimize designs for cost reduction and improved manufacturability.

Q: 9.What is the company's quality policy?

The company always adheres to the quality policy of "Precision, High Efficiency, Forging Quality," and is committed to providing customers with high-quality services through advanced technology and an excellent management team.

Q: 8.What are your competitive advantages compared to other mold enterprises?

Our advantages lie in the combination of Singapore's precision mold technology, advanced production equipment (extensive imported CNC and injection molding machines), a comprehensive one-stop production process (from design to assembly), and a strict quality management system certified by IATF 16949.

Q: 7.Who are your main customers, and to which regions are the products exported?

We have established good cooperative relations with well-known companies, including UK's Land Rover and Triumph Motorcycles, domestic SAIC, Changan, ABB charging stations, and Japan's Tiger Corporation. Our products are exported to countries such as Japan, Europe, and the United States.

Q: 5. What quality system certifications has the company obtained?

The company has passed the IATF 16949 quality system certification, ensuring our product quality in the automotive and industrial sectors meets international standards.

Q: 6.In which fields are the company's products mainly applied?

Our products are widely used, mainly in areas such as automotive interiors, new energy charging piles, and household appliances.

Q: 4.What main production equipment does the company have?

We possess several imported precision machining facilities, including well-known foreign brand precision machines such as CNC machine tools, EDM spark machines, and slow-moving wire cutting machines. We also have a number of high-performance injection molding production equipment from Japan and Germany.

Q: 3.Where is the company currently located, and what is the scale of the factory?

The company relocated to Guigu Park, Jiashan County, Zhejiang Province in 2016. Currently, the plant covers an area of 7,000 square meters, with a usable area of 14,000 square meters, and employs about 100 people.